Shop Floor Experience Implementing Process Improvements

If you look at all the big or successful companies today you ll rarely find one that doesn t audit and analyzes their processes or products systematically.

Shop floor experience implementing process improvements.

Ensuring a clean facility is an often overlooked task that everyone on the shop floor should take part in to keep things running smoothly and efficiently. By constantly re evaluating and improving business processes your organization will be more efficient innovative and agile. The central management instrument in the context of lean production smart factory and industry 4 0 is shop floor management. Here are 6 tips for implementing continuous process improvement.

One thing that process improvement is not is a finite process. It is crucial to ingrain this idea in the company culture since process improvement should be eternal and constantly applied. While lean opex and digitization initiatives generally focus on the implementation of process related and technical improvements on site shop floor management focuses on the operational control and short cycle stabilization of value adding processes. Update machine shop processes.

Continuous process improvement stops you from getting comfortable with the status quo and accepting sub par results. When properly deployed shop floor data collection and monitoring systems can help factory floor managers leverage key data metrics including overall equipment effectiveness oee and total effective equipment performance teep that measure machine uptime and pinpoint bottlenecks or other problems in order to. This business process improvement step is the start of the actual change. This could mean reassigning resources to different areas of the manufacturing floor managing budgets or becoming iso certified.

After completing a process map you will understand how long it will take to complete the entire process. Keep your shop floor clean. Where work is repeated or similar it is best to standardize the work and time involved. In fact it is a cyclical process because the more we improve the more we see how to move forward.

Continuous process improvement cpi ensures that your business survives and strives in the long term. Process improvement encompasses a wide range of tools techniques and strategies. It is the moment when the new process is put into practice and it has to be monitored from the beginning. Document similar activities for future use and use them as a base line to establish future routings and times.

Share current workflow problems with project managers to develop continuous improvement plans for the manufacturing process. But if you want to go deeper with a more thorough and reliable approach download our lean manufacturing ebook below which gives you the knowledge to minimize non value work activity from the manufacturing process. The nine principles of process design. It recognizes the processes by which you build your product and your company as one of the key risk factors affecting success.

The above suggestions may help your shop get started on improved productivity.